KLINGER Ballostar valves are successful throughout Iceland, suitable to meet multiple specialized geothermal and district heating needs for both public and private use. Today, Iceland’s geothermal power plants produce more than 25% of the country’s electricity.
A famously busy travel destination, the geothermal spas at the Blue Lagoon near Reykjavรญk, Iceland, are renowned for their unique chemical composition. The milky blue waterโs mineral content is said to offer restorative properties to the skin, attracting visitors from all over the globe. While praised for their effect on the body, the silica and salts of the geothermal waters create a unique challenge for the valve system that supports them.
Contacts mentioned in the article:
Jรณnas รรณr Markรบsson, Operations Manager at Varma & Vรฉlaverk
Mixed material seats create the ideal ball valve
Geothermal water chemistry is dictated by the microelements in the reservoir rock and in the subsurface environment. In Icelandโs water supply, this results in a high concentration of silica, salt, and other hard minerals, which cause a build-up of sediment in the valves. This creates a need for more frequent system service.
Wells in the aquifers bring the geothermal water to the surface, where it is then pumped to control units that prepare the water for distribution. Within the control units are KLINGER Ballostar KHA DN25-50 valves, which feature a combination seat. On one side, a metal seat, which stands up to the rigors of the constant sediment build up. On the other side, KLINGER Fluid Controlโs popular soft seat, which adheres to ensure a tight seal. As the Ballostar valves are actuated, the friction against the metal seat removes the sediment build up, allowing the system to remain in use for longer periods of time without service.

โOf course, regular maintenance contributes to a longer service life of a ball valve. But regardless, Ballostar ball valves are in service longer than any other kind of ball valve.โ
Martin Sillassen, Key Customer Manager for KLINGER Denmark
After the water leaves the control units, it is pumped to 13 distribution boxes among the lagoons. Each box contains a KLINGER Ballostar KHA Stainless Steel ball valve and actuator that controls the water flow and temperature, keeping the lagoons at a steady 38 degrees while refreshing the water every 24 hours. These distribution boxes float on platforms throughout the lagoons, creating distance between the original sourced water and the mixed water, for the safety of both guests and service personnel.

District heating: hot water for Reykjavรญk
The lagoons are not the only geothermal project in Iceland for which KLINGER was able to provide a superior valve product. Four geothermal lines provide heated water to Icelandโs capital, Rejkavik, in a challenging heavy-use district heating system that requires a valve capable of handling 27 bar. Veitur Utilities called on KLINGER to develop a solution that offered minimal water effect on the pipe during closing while still meeting the customerโs requirements. With the help of sales partner Varma & Vรฉlaverk, KLINGER performed the necessary calculations to determine the appropriate product to meet Veiturโs needs.

The Ballostar KHI DN600 valves were fitted with a special Auma actuator setup including battery packs ensuring the correct closing time under every condition. With the completion of Veiturโs project, then, KLINGER cemented Ballostar valves as a flexible family of products achieving success throughout Iceland, suitable to meet multiple specialized geothermal and district heating needs for both public and private use.

Photo credit: Blue Lagoon
Fact box
Geothermal Energy
u003culu003eu003cliu003eGeothermal water is obtained by drilling into natural hot springs, which can be found at the edges of continental plates.u003cbru003eu003c/liu003eu003cliu003eIcelandโs geothermal power plants produce more than 25% of the nation’s electricity.u003cbru003eu003c/liu003eu003cliu003eGeothermal space heating reduces Icelandโs CO2 emissions by 40% compared to an equivalent amount of fossil fuel use.u003cbru003eu003c/liu003eu003c/ulu003e
Frequently asked questions (FAQ)
What sizes are available for the KLINGER Ballostar valve?
Ballostar valves are made in a wide range of sizes, from DN150 up to DN1000.
What temperatures can Ballostar valves withstand?
Ballostar valves can be operated from -45 ยฐC to +260 ยฐC (-49 ยฐF to +500 ยฐF)
What fluid media are appropriate for the Ballostar valve?
Ballostar valves can be ordered in a multitude of standard or specialty versions, such as oxygen and fire safe versions, vacuum versions, pre-insulated versions, and high temperature versions. Contact your KLINGER representative for further details.